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755hp from the inside out, supercharged C7 ZR1 LT5

HOT ROD logo HOT ROD 3/10/2018 Barry Kluczyk
2019 6.2L V-8 VVT PFI DI SC (LT5) for Chevrolet Corvette ZR1

You can opt for a 420hp engine in a Tahoe, but it's worth remembering that it was only a little more than 10 years ago when the C6 Z06 stunned the world with 505 race track-derived horsepower from the 427-inch LS7 engine. And it has been less than 10 years since the C6 ZR1's supercharged LS9 engine brought down the house with 638 horsepower.

Time and technology march on. Today, the 2019 Corvette ZR1 offers a stunning 755 horsepower and equally impressive 715 lb-ft of torque in a take-no-prisoners package that rivals the Millennium Falcon in hyperspace jumping capability. Along with trumping its predecessors as the most powerful production engine ever for Corvette, the new, supercharged LT5 represents the pinnacle of small-block engineering and performance.

"The small-block's legacy is rooted in more than 60 years of continuous engineering advancements that have brought performance achievements that couldn't have been dreamt of when it was conceived," says Jordan Lee, General Motors' chief engineer for the small-block. "And while there have been plenty of great small-block engines over the decades, the new LT5 tops them all in terms of output, engineering and technology. It's the ultimate small-block for the ultimate Corvette."

When originally offered in the 1955 Corvette, the optional 265-cubic-inch small-block was rated at 195 horsepower, for a power density ratio of 0.73—or 0.73 horsepower for every cubic inch. The new LT5's ratio is 2.00. That's 275 percent greater than the original small-block.

Hell, the 1990 ZR-1's DOHC LT5 engine's 375 horsepower netted a power density ratio of "only" 1.07, which was pretty much as good as it got back then. Of course, the 1955 small-block and the 1990 LT5 were naturally aspirated, while the all-new LT5 receives a figurative and literal boost from forced induction.

"It builds on the successful supercharging legacy established with the LS9 and furthered with the LT4," says Lee. "Advanced technologies such as direct injection and supercharger efficiency improvements have enabled us to make the most of what forced induction can offer, thereby expanding the performance range of the engine to deliver exceptional power delivery across the rpm band."

In a nutshell, the LT5 goes bigger with the blower to push more air into the engine. It was as if the engineers watched the classic Saturday Night Live skit after making their calculations for the engine's target output and told Lee, "We need more cowbell."

That's exactly what they got: an all-new, more efficient supercharger based on the same, effective four-lobe design as the LS9 and LT4 air compressors but larger. At 2.65 liters in displacement, it is 56 percent larger than the LT4's 1.7-liter compressor and pumps out more boost.

Significantly, the larger compressor makes more boost while spinning a little slower than the LT4's blower. That's important because the pressurized air charge doesn't get as hot before it hits the heat exchangers of the intercooling system, reducing the overall temperature all the way to the combustion chambers.

As for the intercooling system itself, approximately 30 percent larger "bricks" contribute to about twice the capacity of the LT4's system. The larger supercharger combined with the larger bricks mounted above it, however, soak up some real estate and the consequently taller LT5 necessitates a taller hood. In fact, the engine cover mounted to the supercharger/intercooler assembly rises through an opening in the hood. And, yes, it torques from side to side with the movement of the engine.

Of course, all that cool, dense air force-fed into the engine requires a commensurate amount of fuel to maintain a nice, happy and detonation-free equilibrium in the combustion chambers. And because they got what they wanted with the bigger blower, the engineers went back to Jordan Lee and asked for an extra set of injectors. Not just a replacement set, you understand, but an additional set of eight conventional, port-injection-style injectors to supplement the engine's standard direct injection system, for a grand total of 16 injectors in the engine.

For most driving conditions, the engine operates solely on the direct injection system, with the secondary port injectors supplying additional fuel under heavy loads, particularly at wide-open throttle. The direct injection system simply maxes out at WOT and the engineers couldn't find a suitable higher-capacity injector that met their needs. It's the first dual-fuel system of its kind ever in a GM automotive engine.

A second engine control module oversees the operation of the port injectors. There are more unique features in the engine, too, including the largest throttle body ever on an LS or LT engine, an electronically controlled bypass for the supercharger, specific main bearings and more, while the bottom end and cylinder heads are largely derived from the LT4. There's also the requisite dry-sump oiling system pushing Dexos2 synthetic oil through the engine's veins.

It's all to support the Corvette ZR1's supercar-slaying capability, with Chevy claiming 0-60 in less than 3 seconds, the quarter-mile in 10-second and a top speed of 212 mph for the coupe model. Regardless of the car's real-world performance, the all-new LT5 engine establishes a new high-water mark for small-block engineering and specific output.

"There's nothing like the shove in the back induced by a supercharged small-block," says Lee. "And the new LT5 hits like a sledgehammer when you nail the throttle."

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